EQUIPMENT
- All reactors equipped with jacket steam (100psi, 155C) and tempered water loop (105Cmax), Evaporative Cooling Tower (27C Summer, 8C Winter)
- Reactors and Feed tanks are on Load Cells. Larger Reactors also equipped with mass flow meters and control valves for up to 3 feeds
- Most reactors equipped with variable speed 45 degree pitch turbine agitators and baffles
- Most reactors equipped with overhead condensers and mix/feed tank systems
- House vacuum to 26” and higher vacuum capability on most vessels
- Various filtration equipment including bag, cartridge, vibrating screen, and sparkler capabilities
- Plant bulk Nitrogen available on all equipment
- Drying capabilities (vacuum tray oven and ribbon blender dryer)
- Centrifuge Hot Boxes (2 x 80 drums, 1 x 4 drums – 90-120°C)
- Warm Room (40 drums 50°C) and Cold Room (2 x 40°F)
- In house Cleaning Methodology (Solvent Wash, 15% Caustic Wash, 20,000psi Pressure Washer)
- Mills – IKA Mills [Ultra-turrax T25 (100ml), T50 (500 ml) UTL 2000/4 (3 gal/min) UTL 2000/5 (11 gal/min)
- DR 2000/20 (90gal/min)] and Kady Mill (30 gal/min)
- BEE homogenizer (0.5 gal/min)
- 30 ton portable chiller
PROCESS
EQUIPMENT
SPEC | EQUIPMENT |
---|---|
22, 50, 72, 100 Liter | Corning Glass, electric mantle or tempered water heating, column, splitter |
75 gallon | 304 SS reactor, electric heat to 300°C, 260 gal cut tank |
310 gallon | 316 SS reactor, 1000 gal cut tank 304 SS |
350 gallon | DeDietrich glass reactor |
500 gallon | 316 SS reactor, 300 gallon receiver tank, high vacuum down to 1 torr |
650 gallon | 304 SS reactor, 2000 gallon cut tank 304 SS |
1000 gallon | 304 SS reactor, 3000 gallon cut tank 304 SS |
1400 gallon | DeDietrich glass reactor, Hastelloy C coils, agitator, and blades |
2000 gallon | 316 SS reactor |
2300 gallon | 316 SS reactor |
2500 gallon | 316 SS reactor |
3400 gallon | 304 SS x 2 reactor |
5000 gallon | 304 SS x 2 reactor |
6000 gallon | 304 SS reactor, 2 x 6500 gallon let down tank |
Multiple Blend Tanks | Ranging from 200-6500 gal 304 SS |
Multiple Storage Tanks | (6,000 to 18,000 gallon) available for raw and finished goods. |
HOW CAN ORTEC HELP YOU?
Are you considering outsourcing your chemical manufacturing? Want to free up your assets to focus on other projects? Need a partner who has the quality systems and regulatory knowledge to meet your demands? Someone who can hit specs, improve efficiencies, and get you quickly to market without going over budget?