EQUIPMENT
- All reactors equipped with jacket steam (100psi, 155C) and tempered water loop (105Cmax), Evaporative Cooling Tower (27C Summer, 8C Winter)
- Reactors and Feed tanks are on Load Cells. Larger Reactors also equipped with mass flow meters and control valves for up to 3 feeds
- Most reactors equipped with variable speed 45 degree pitch turbine agitators and baffles
- Most reactors equipped with overhead condensers and mix/feed tank systems
- Vacuum capability to 10 torr on most vessels
- Various filtration capabilities including bag, cartridge, vibrating screen, and sparkler
- Plant bulk Nitrogen available on all equipment
- Drying capabilities (vacuum tray oven, ribbon blender dryer, and pilot scale spray dryer)
- Centrifuge
- Hot Boxes (3 x 80 drums, 1 x 4 drums – 90-120°C)
- Warm Room (40 drums 50°C) and Cold Room (2 x 40°F, 2 x 15°F, 1 x 60°F)
- In house Cleaning Methodology (Solvent Wash, 15% Caustic Wash, 20,000psi Pressure Washer)
- Mills – IKA Mills [Ultra-turrax T25 (100ml), T50 (500 ml), UTL 2000/4 (3 gal/min), UTL 2000/5 (11 gal/min), DR 2000/20 (90gal/min), and Kady Mill (30 gal/min)
- BEE homogenizer (0.5 gal/min)
- 60 ton portable chiller
PROCESS
EQUIPMENT- EASLEY
| SPEC | EQUIPMENT |
|---|---|
22, 50, 72, 100 Liter | Corning Glass, electric mantle or tempered water heating, column, splitter |
75 gallon | 304 SS reactor, electric heat to 300°C, 260 gal 304 SS let down tank |
110 gallon | 316 SS reactor, electric heat to 300°C, 260 gal 304 SS let down tank |
310 gallon | 316 SS reactor, 1000 gal 304 SS let down tank |
350 gallon | DeDietrich glass reactor |
500 gallon | 316 SS reactor |
650 gallon | 304 SS reactor, 2000 gallon 304 SS let down tank |
1000 gallon | 304 SS reactor, 3000 gallon 304 SS let down tank |
2000 gallon | 316 SS reactor |
2500 gallon | 316 SS reactor |
2600 gallon | 316 SS reactor |
3400 gallon | 304 SS x 2 reactor |
5000 gallon | 304 SS x 2 reactor |
6000 gallon | 304 SS reactor, 2 x 6500 gallon let down tank |
Multiple Blend Tanks | Ranging from 200-6500 gal 304 SS |
Multiple Storage Tanks | 6,000 to 18,000 gallons available for raw material and finished goods |
PROCESS
EQUIPMENT- PENDLETON
| SPEC | EQUIPMENT |
|---|---|
6000 gallon | 316 SS reactor |
14000 gallon | 316 SS x 2 blend tank |
Multiple Storage Tanks | 14,000 to 18,000 gallons available for raw material and finished goods |
HOW CAN ORTEC HELP YOU?
Are you considering outsourcing your chemical manufacturing? Want to free up your assets to focus on other projects? Need a partner who has the quality systems and regulatory knowledge to meet your demands? Someone who can hit specs, improve efficiencies, and get you quickly to market without going over budget?